Kh 48v forklift battery 51.2V 160Ah Custom Lithium Battery

  • Brand Name: Keheng
  • Model Number: KHLFP-M48160
  • Case Material: Metal
  • Certification: UN38.3, MSDS, CE
  • Battery Material: LiFePO4
  • Nominal Voltage: 51.2Volts
  • Operation Temperature Range: -20~60℃
  • Warranty: 5 years

Kh 48v forklift battery 51.2V 160Ah Custom Lithium Battery

This 51.2V 160Ah high-performance lithium battery is designed by Keheng specifically for multi-shift electric forklift operation.
It uses a stable LiFePO₄ chemistry. This provides consistent power output during frequent lifting and full-load travel, easily meeting high discharge demands.
The battery is a direct replacement for older 48V lead-acid systems. It upgrades your existing forklift seamlessly—no system modifications are needed. This significantly reduces both the complexity and cost of switching.
It supports fast charging and opportunity charging. This cuts downtime and boosts efficiency in warehouse and logistics workflows.
We also provide OEM/ODM customization. We can adjust the capacity, discharge rate, and communication interfaces (like CAN or RS485) to fit your specific forklift model and project needs. Furthermore, we can customize wire harnesses, connectors, and mounting structures for a perfect, seamless fit with your vehicle.

Direct Lead-Acid to Lithium Replacement

  • This solution allows a seamless upgrade from a traditional 48V lead-acid battery to a 51.2V lithium system.
  • The battery’s voltage operating range is compatible with the controllers, motors, and chargers of standard 48V forklifts. No changes to the vehicle’s electrical architecture are needed for the upgrade.
Upgrade forklift batteries from lead-acid to lithium

LiFePO₄ Chemistry for Forklifts

  • In multi-shift, high-utilization forklift applications, Lithium Iron Phosphate (LiFePO₄) is the superior choice. It offers greater chemical stability and a longer cycle life.
  • Forklift lifting demands high instant current, and loaded travel requires stable, continuous power output. LiFePO₄ meets both needs—it provides stable power and high discharge capability.
  • Compared to lead-acid, lithium batteries support fast charging and opportunity charging. This further reduces downtime, making them ideal for multi-shift warehousing and logistics operations.

Advantages of Lithium batteries

Complete Vehicle System Protection

This system provides more than just basic over-current, over-voltage, and under-voltage protection for the battery. The Battery Management System(BMS) safeguards the entire forklift.
In an abnormal state, the BMS initiates a safe, controlled system response. This directly protects the motor and controller from potential damage caused by fault conditions.
We also include a pressure relief valve. This adds another proven layer of safety to the overall equipment.
Safety protection for forklift lithium batteries

The 51.2V 160Ah capacity is designed for specific needs.

  • Medium to large electric forklifts are used in long-duration operation with frequent lifting.
  • Supporting the simultaneous power demands of both the drive motor and the lifting system.
  • Rational weight reduction at 72kg. It avoids excessive light-weighting to ensure stability and safety during full-load lifting operations.
We also support customization. You can select a single battery in various configurations, from 36V to 72V, and capacities ranging from 50Ah to 160Ah.
Customized lithium batteries are suitable for different forklifts
More customization options for different forklifts and project needs:
  • Matching multiple communication protocols
  • Optional accessory combos (LED screen, Bluetooth, 4G)
  • Adjustments to voltage and capacity, plus matching wire harnesses, interfaces, and mounting structures

The real scene of the factory

Technical Data

ParameterKHLFP-M48160
Nominal Capacity160Ah
Nominal Voltage51.2V
Nominal Energy8190Wh
Operating Voltage41.6-58.4V
Dimension(L×W×H)827×330×232mm
Weight72kg
Standard Charge32A
Maximum Continuous Charge80A
Standard Discharge160A
Maximum Pulse Discharge480A
Cycle Life (80% DOD)≥6000 Cycles @80% DOD
Case MaterialMetal
CertificationUN38.3, MSDS, CE

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